Position Description:
- Support Manufacturing Process Engineering activity
- Drive continuous improvement in safety, quality and productivity (Zone / Section / Function)
- Support FPS principles and Follow KUP and Operating Process while Engineering solutions
- Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
- Develop action plans as required to investigate and prioritize quality concerns and verify corrective actions on internal processes and supplier processes
- Lead and conduct process audits to ensure process discipline is consistent with Vehicle Operations guidelines
Skills Required:
- Create process and instruction sheets supporting quality methods and processes
- Provide a robust response to production requirements and issues
- Support of daily production meetings working closely with production team to drive all engineering actions across the machining/assembly line to improve JPH and FTT
- Plan and prepare engineering projects
- Participate in tooling improvements, layouts, with tooling engineer
Skills Preferred:
- Liaise with Forward Planning and Manufacturing Engineering to co-ordinate changes
- Purchase, commissioning, capability and debugging of new equipment. Participate in Machine Witness at vendor
- Lead the machining of prototype parts
- Liaise with Product Team, MEO, Production Team and suppliers to develop optimum processes, such as gauging, torque strategies, in process testing and hot/cold engine testing
- Manage the development of processes through engineering and build to support Prototype program delivery schedules
- Respond to Product Design running and Plant based Program Changes with feasibility, cost and timing, within a Managed Change discipline
- Provide requirements for new model launch timing and metrics, such as PTR runs
- Liaise with external suppliers in support of project work
Experience Required:
2 years of related experience in engineering
Experience Preferred:
- Effective oral and written communication skills
- Lean Manufacturing and Six Sigma experience
- 8D and 5Why corrective action and problem solving skills
- Lean Tools - 5S, Kanban, Poka-yoke, and Value Stream Mapping
- DMAIC and DMADV (DFSS) Project Methodology experience
- TQM and Kaizen Methods
- FMEA, PPAP, and DOEs experience
- Visual Factory Management
- Ergonomic analysis knowledge and experience
Education Required:
Bachelor's degree in mechanical or manufacturing engineering
Additional Information:
Fully Onsite in Lima, OH