Rochester Hills, MI, US
Position Overview
We are seeking an experienced FEA Analyst to conduct structural, thermal, and dynamic analysis on client products and assemblies. The ideal candidate will be a self-starter who thrives in a dynamic environment and can clearly communicate results and optimization opportunities to engineers.
Key Responsibilities
- Perform FEA analysis on products/assemblies, including:
o Linear/non-linear static, quasi-static, and dynamic analysis
o Normal modes, frequency response, and random response analysis
o Physics-based and data-driven optimization studies
- Determine boundary conditions for large contact, complex non-linear models (implicit & explicit environments)
- Create high-quality 2D shell and 3D tetra meshes for intricate geometries
- Debug solution sequences and update models for convergence
- Develop internal FEA methods and specifications to meet customer requirements
- Communicate technical feedback to customers and internal engineering teams
- Correlate FEA results with test data, identify discrepancies, perform root cause analysis, and update models accordingly
- Conduct fatigue and thermal-mechanical analyses
- Generate material curves from raw stress-strain data
- Read and edit solver input decks (.inp, .bdf, .rad, .fem)
Experience Required:
- Proficiency in FEA meshing tools and pre/post-processors
- Strong knowledge of structural mechanics, dynamics, heat transfer, and manufacturing processes
- Experience with implicit/explicit and NVH FEA simulations
- Familiarity with plastics, elastomers, and anisotropic materials
- Strong analytical and problem-solving skills
- Experience working with CAD software/models
- 3-5 years of industry experience in FEA or automotive design preferred
Required Skills
- Solvers: Abaqus (Implicit & Explicit), OptiStruct, Nastran
- Pre-Processor: HyperMesh
- CAD Tools: CATIA V5
Preferred Skills
- Solver / Pre-Processor / Post-Processor: HyperView, HyperGraph, Abaqus CAE, Radioss, FE-Safe, nCode, SimLab, Python, Excel Macro, Topology Optimization, Multiscale Designer, Inspire Form, Mold Flow, Physics AI
Education
- Bachelor's degree in Mechanical Engineering, Structural Mechanics, or a related field