Position Description:
- Support manufacturing process engineering activity during new product launches or capacity expansions
- Create process and instruction sheets supporting quality methods and processes
- Deliver capable processes and tools for axle and differential assembly operations
- Drive continuous improvement in safety, quality, cost, and productivity
- Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
- Lead development of interim and permanent corrective actions to resolve quality issues using 8D methodology and structured problem-solving tools.
- Lead and conduct process audits to ensure process discipline is consistent with Powertrain Operations guidelines
- Conduct job ergonomic evaluations and deliver corrective actions as required
- Analyze inventory constraint root causes; engage in mapping and corrective actions to reduce assembly rejects
- Lead and present process optimizations to team and plant management
- Work cooperatively and supportively with a broad range of individuals with different levels of education and experience
- Lead role in resolving assembly related concerns. Lead variability reduction and lean manufacturing initiatives and best practices Ensure compliance to Plant, Corporate, Governmental and Environmental standards
- Support ISO 14001 compliance and support internal ISO auditing and compliance as required
- Support continuous improvement in safety, quality and productivity in the Assembly areas
- Identify throughput constraints and drive root cause improvements to achieve Rate of Climb targets
- Manage multiple priorities and tasks simultaneously with guidance on priority to meet established deadlines
Skills Required:
- Good Manufacturing Practices, Lean Manufacturing, Manufacturing Engineering, Problem Solving, Process Engineering
- Process Validation, Process Improvement, Manufacturing Processes, Lean Six Sigma, PPAP processes
Experience :
- 5 yrs of related experience Successful candidate must be able to demonstrate leadership behaviors combined with outstanding interpersonal, teambuilding, and communication skills
- Process engineering experience in a manufacturing environment
- Effective oral and written communication skills
- Lean Manufacturing and Six Sigma experience
- 8D and 5Why corrective action and problem solving skills
- Lean Tools - 5S, Kanban, Poka-yoke, and Value Stream Mapping
- DMAIC and DMADV (DFSS) Project Methodology experience
- TQM and Kaizen Methods
- FMEA, PPAP, and DOEs experience ,Visual Factory Management
- Ergonomic analysis knowledge and experience
Education:
High School Diploma Experience:
Education Required:
High School Diploma / GED
Fully onsite