Manufacturing Process Engineer

Warren, MI, US

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Job Description:

  • Lead risk-reduction projects from problem definition and prioritization through pilot, implementation, validation, and sustainment.
  • Partner with manufacturing, facilities, engineering, site safety, industrial hygiene, ergonomics, skilled trades, suppliers, and other stakeholders to identify and reduce risk.
  • Apply design-in safety principles during planning, risk assessment, design review, commissioning, start-up, and final-location verification.
  • Facilitate hazard analyses and risk assessments; document hazards, required controls, residual risk, and corrective actions.
  • Translate risk findings, field observations, incident learnings, user feedback, and operational data into controls, standard work, specifications, and upstream design improvements.
  • Track risks, dependencies, decisions, and corrective actions to closure; escalate unresolved high-risk issues with clear options and recommendations.
  • Evaluate emerging capabilities-including AI, computer vision, automation, analytics, wearables, and low-code tools-to improve risk identification, control effectiveness, or decision quality.
  • Create concise technical documentation, leadership updates, training materials, and adoption plans that support sustainment.
  • Share proven practices across GM to improve standards, tools, and risk-reduction methods.

Skills Required:

  • Bachelor's degree in engineering, occupational safety, industrial hygiene, environmental health, manufacturing, or a related technical discipline; equivalent practical experience may be considered.
  • Experience leading projects, continuous-improvement efforts, or technical implementations in safety, engineering, manufacturing, facilities, or operations.
  • Ability to convert ambiguous problems into structured plans, priorities, decisions, and implementable outcomes.
  • Experience with risk assessments, hazard analyses, design reviews, corrective-action plans, or control verification.
  • Strong analytical, written, verbal, and visual communication skills, including the ability to explain technical risk to operators, engineers, suppliers, and leadership.
  • Willingness to work onsite and visit operating areas, project locations, and suppliers as required.
  • Risk engineer project lead

Education/Experience:

Bachelor's Degree in engineering or related discipline.

2-10 years of experience required.

Must Haves:
Risk assessment experience - Ability to lead hazard analyses, evaluate high-consequence risks, identify effective engineering controls, and verify that controls are implemented and sustained.
Technical project leadership - Experience managing cross-functional safety or engineering projects from problem definition and prioritization through pilot, implementation, validation, and standardization
Technical Fluency and Application - Ability to translate field observations, incident learnings, operational data, and emerging technologies into practical low code risk-reduction solutions (i.e. AI, computer vision, automation, and analytics).



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